Beware the Southern Yellow Pine Demons

I’ve been making a stand for the shop that will hopefully get most of the boring tools in one spot. The idea is that there will be shelves or drawers or something below that I can use for stuff like auger bits, forstner bits, countersinks, and that sort of thing. On top, I can put my small old drill press. Think of it as a boring hand-and-machine combo.

I’ve been making it out of southern yellow pine because it’s cheap and I have enough on hand. The downside is that some of my stock is really tough. I chipped my mortise chisel so badly that I had to regrind. Twice. And it’s not like I was doing “frowned-upon” levering or anything.

All of the mortise-and-tenon joints for the frame are done as of today, yielding this:

The victimized (yet ultimately victorious) mortise chisel is in view here.

Confession: After slugging it out through six tenons with my tenon saw, I did the remainder of the tenon cheeks with the bandsaw. Eh, nah, I’m not sorry about that. Some of the latewood in that stock was just ossified granite, and I needed to get this thing done.

In any case, test-fitting everything seems to yield a thumbs-up:

It’s in clamps now, in the glue-up stage. I still need to make the top. Time to scrounge to see what I might have lying around.

This is actually the second in a line of stands like this that I’ve made, with the first done not too long after I first moved to this shop. That one is not quite as “refined” because I didn’t really bother to prepare the stock uniformly, and the legs are just 2x4s instead of the square posts that I made by laminating 2x stock for this new one.

Perhaps if I didn’t have a bunch of yellow pine lying around, I would have gotten some lighter-duty construction wood to make this from–it probably wouldn’t matter, except for weight.

Tools Corralled

This may not be the most exciting conclusion in a two-part tool organizational feature, but here’s what I cobbled together:

Referred to by a friend as a “bench hanger-on-er,” I’m going to call this the “tool corral” on my auxiliary bench. It’s really just a platform with two areas for tools. The first and most obvious is the box, which was hastily assembled and glued to the platform on the near side only (take that, seasonal wood movement). I have no idea if this is going to be even halfway durable, but at least it looks somewhat better than a plastic bin screwed down to the platform, which was my other idea. As you can see here, the box does not protrude above the benchtop, so in its unloaded form, it doesn’t get in the way of anything big that might overhang the bench.

The space to the left is a little less obvious when empty, and consists of a bunch of expanded kerfs that I (hastily, of course) made with the bandsaw. Then I “closed up” the edge by just gluing a strip of wood (in the same grain orientation) to the underside. This is for bladed measuring tools. I modified the near one by stuffing most of it with a strip of wood. Otherwise, one particular square would always tip and drop through.

I could have gotten more adventurous by adding a few spaces for chisels to hang in the front, I guess. Maybe I’ll still do that; I certainly don’t have any qualms about bolting on something else to this already-questionable affront to workbench aesthetics.

So here’s what it looks like in use:

I was originally going to build something to hold the pencils upright, but laziness got the best of me.

Except for the wax (for which I found another home), It sucked up every last tool that I’d previously complained about. Built using only scrap wood, I think this should suffice until I build a chest. If there’s anything I do like about it, it’s the way that the squares fit neatly and mostly out of the way. When I use the traditional-style tool rack on the back of my main bench, it always seems like the squares are either getting in the way of something, hogging space, or in danger of dropping through because the opening on the rack is too wide.

Small Chest: Construction Complete

With the shell pretty much done, the three main tasks I had to complete on the chest project were the till runners, the sliding tills, and minor lid tidbits (hinges and attaching the upper dust seal).

The till runners were easy enough to make, but when it came to attach them, this was one of those times when I really had no idea what I was going to do. ATC and other sources say to nail or screw, then glue them on, and I guess it makes sense to use nails or something to serve as clamps (it’s not like they’d be useful for mechanical strength). But in my case, I wasn’t sure which nails or screws would work.

And then I somehow remembered the idea of a “go-bar” that’s often used to hold surfaces in place when gluing. So I made some spacers to reference off the bottom, cut an oak scrap strip to appropriate length, and tried it out on the lower till, first as a dry run, then with glue:

This worked, so I did the same thing on the upper runners. This time, though, I needed to use more strips and some battens because there was a much larger surface to glue:

I should mention that the runners are made of ash, except for spacer sections of the upper runners in white pine. The only real reason I did this is that I didn’t have wide enough pieces of ash ready to go in order to make them entirely with ash, so I figured that I’d try gluing up what I had on hand to some white pine to see what happened.

There are only two sets of runners because the plan was for only two sliding tills on this chest (recall that it is not intended to hold tools; I have specific ideas for what should go in here). The larger lower till is around 5″ in height, and the upper is around 2.75″.

Tills are just dovetailed boxes, and dovetailed boxes are straightforward:

They have ends made of ash (for wear resistance), with the lengthwise sections in white pine. The bottoms are 1/4″ yellow-poplar. I disobeyed ATC and other sources, going with panel-in-groove bottoms. Nailing or screwing them would have probably been OK, but again, these are a little on the small side. However, I did use 1/8″ grooves and cut a rabbet on the bottom so that the bottoms would still sit flush and not waste any space:

I also didn’t care to close up the grooves on the ends of the tills. These are invisible when installed in the chest, so I care as much about that as I do the rears of drawers.

The final little bit of construction was to fit the hinges:

The bench-on-bench strikes again. It was really nice to be able to slide down the rear (the first time I’ve done that since I built it), put this thing flush on the top, and work at this height. This went fine, and just to annoy everyone who needs an annoyin’, I used Robertson-drive bronze wood screws. (I don’t think anyone will actually notice, though.) The only real complication with the hinges (the British-made ones from Lee Valley) were that for some reason, the countersinks were too small for the screws (despite being advertised to work), and I had to expand the countersinks. Glad I had a HSS countersink.

With the lid hinged on, I was finally able to attach the upper dust seal to the lid, round off the top of the mating lower part, and put everything together:

Yep, only two hinges. That’s fine for something this size.

Closed, it looks like this:

So now pretty much all that remains is to prep it (sand), paint it, and put some stuff in it. I suppose that I might also put some batten strips on the bottom. Stay chain? Eh. Huh, would nitrile-infused cork be a possibility on the rear of the stops?