Accompanying Side Table: Finished

I finally found the time and motivation to perform the final steps on the side table:

  • Smooth and sand the legs
  • Plane and sand the top
  • Make the wedges
  • Kerf the tenons, glue tenons into mortises, bang wedges home
  • Trim tenons
  • Trim/level legs
  • Apply the finish

There’s nothing too complicated about any of this. The only noteworthy thing is that for the legs, I used my Taiwanese spokeshave to smooth out the legs instead of really coarse sandpaper:

I’m not a big spokeshave user, and I finally realized why I hadn’t really used this one yet: I hadn’t sharpened it. I’d been putting this off because I suspected that it would be difficult, but with the new sharpening station, I figured I’d give it a shot. It turned out to be a little tricky until I got the hang of it. The cutting edge of this shave is similar to what you’d find on a Japanese chisel–a very hard piece of steel (likely Japanese) forge-welded to a softer backing/body. The face has a hollow, making it easy to smooth, but the bevel is rough because there’s such a difference in hardness between the cutting edge and the rest.

Because you don’t have much leverage when sharpening, it’s too easy just to end up mostly rubbing the soft part on the stone, instead of honing the cutting edge. I finally figured out that if you push on the tangs when sharpening, it’s a lot more effective.

In any case, with everything assembled, the table looks like, well, a table:

Last time, I mentioned that I’d cut the first leg incorrectly, 90 degrees to what I wanted. But it turns out that the first one was actually “correct,” and I messed up the other four. The growth rings of the oak are oriented 90 degrees to the yellow pine, and they’re supposed to be parallel. For this application (not being a chair), I don’t think it’s going to matter, though that’s still a little bit annoying. I got the wedges in the correct orientation, which is a lot more important.

So here’s the table next to the daybed:

This might not be the final arrangement, but the two pieces are meant to go together. The legs and tops are meant to complement each other. The table’s top is in the profile of the daybed legs, and the table’s legs have a more oval profile, like the platform and rear support of the daybed. Both sets of legs have a sort of single-step taper.

The table might need another application of finish (tung oil/varnish blend), but I’ll make that call later.

Accompanying Side Table: Legs

Of course, this project is long past due. Part of the delay has been uneasiness regarding reaming the mortises into the top, which I had to practice again in order to get a proper result, part of it was cutting out the top in the first place, part of it was not knowing how I would approach the legs, but most of it was just not having the time or motivation to go down to the shop and get something done.

Eventually, I figured out what I wanted to do with the legs, which are sort of a “one-stepped taper thingie” in order to complement the daybed legs. I started with octagon-profile legs, and then cut it down to this:

I’ve improved my efficiency on these. After getting two adjacent sides flat (not necessarily square), I can do almost all of the rest of the initial work on the bandsaw. Getting down to the octagon is easy; first you get a rough square profile, then use the V-track thing to help knock off the corners.

Then, for the tapered tenon, adjust the bandsaw so that you can cut near the sides of cylinder that encloses the tenon. The bandsaw is great because you can cut partway, pull out, rotate to the next facet, then cut the next one. After sawing off the sides, I use a rasp to make the profile round and to final size, and then it’s ready for the tenon cutter. This might sound a little complicated, but it’s easy in practice. Perhaps I could make a video of it.

In any case, once I have the initial piece above, I put it in the vise and go to down with the rasp:

Of course, I don’t use just any rasp for this rough work–I use the Shinto saw rasp for most of it.

I use a big English chisel to cut the step between the thicker and thinner parts:

I guess I could make a shaving horse and do this work with the drawknife and spokeshave, but I wonder if it would save me any time. It takes me 10-15 minutes to shape a leg like this, which seems pretty acceptable for a hobbyist like myself.

Of course, I managed to screw up the first leg that I shaped (by cutting the shape 90 degrees to what it was supposed to be relative to the growth rings). I hemmed and hawed a bit over what to do there, but in the end, I decided to remake the leg. It didn’t me much time.

So the legs are shaped and fitted, and the top is also to rough shape:

In theory, this project is almost done. I need to shape the edge of the top, smooth off the legs, glue and wedge in the legs, apply finish, and cut the legs to length. That’s pretty standard stuff, with no problem-solving (figuring out methods and shapes and such).

I’m looking forward to being done with this. I have another video lined up and ready to shoot, but I don’t think I should do that until this is at least in the finishing stage.

Accompanying Side Table: Design

“It’s been a slow couple of weeks in the shop,” as many blog posts would say. My current project is theoretically a quick one: A simple staked side table to accompany the daybed. In true half-slacker fashion, I already have the top glued up and the board for the legs milled:

(Yes, I used the multiwedge to flatten both halves of the top, and have not yet touched the top again with a plane since glue-up.)

I have a design, and even made a half-scale model/mockup to see if it was reasonable:

I also have a full-size template for the top that I just need to tape up and trace to cut out the top.

So, in theory, there’s just a little bit of measuring, gauging, cutting shapes, leg-making, reaming, and tapering to do before this can be called done. I really don’t know why I’ve been dragging this one out. It’s mostly been a matter of not finding the impetus to go down to the shop.

Ah, such a common refrain.