Category Archives: workshop

Tool Cabinet: Frame Components

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With the tool storage in a somewhat usable state in the new shop, I finally had a chance to restart the tool cabinet project last week. I finished the carcase before the move, so I’m left with the doors and some other odds and ends. I decided to start with the rear, which will have two cross-members to aid with mounting on the wall and internal tool arrangement.

After taking what seemed to be an eternity to size up the pieces, I made the first joint for the members in the back. Then I realized that it was the first joint that I’d made in the new shop, so I took a photo to commemorate the occasion:

That’s the wacky Taiwan-made chisel featured in this post, chosen this time by the ever-reliable “I was actually able to find that one” method. Though this joint was perfect in the end, I can’t say that it went without a hitch–for some reason, when marking out the tenon, I had set my mortise gauge incorrectly and just barely noticed in time. Unlike the saw till, I’ve decided not to use wedged or through joints here.

Okay, so that wasn’t terribly exciting, nor was it difficult. Soon it was time for the cabinet door frames. I made up my mind to use the mitered-face mortise-and-tenon joint for this application. The main reason is that I really would like some practice at this thing, and I’d much rather screw it up on a shop project than something I actually care about. Nevertheless, it seems to be going well so far:

The pile of components for this project is much larger than I anticipated:

I already had to go out to get more wood for it twice. Normally, this would be an incredible miscalculation, but since I can’t say that I’ve actually bothered to calculate, there’s probably another word or two for it that isn’t nearly as nice.

The shop seems to be usable. The intermediate state of the tool wall looks like this now:

The thing at the center top is a sort of shallow shelf-like thing that I made for the french cleats. The scrub plane just happens to fit on top, so I put it there because it seemed like a good idea at the time. The chisel rack is a reincarnation of the lamest tool rack ever built; for some reason, I brought it intact from the old place, and added cleats and screwed stuff into it until it actually fit on the wall. The space to the right is where the tool cabinet will eventually go.

And really, the cabinet can’t come too soon. This is what I’m dealing with on the benchtop right now:

Mind you, this was after cleaning up a bunch of stuff. There are tools in all sorts of weird places around the place and I keep getting nervous that I’m going to knock them over–I don’t have a lot of room to move around.

Oh yeah–thanks to Jasen, who lent me that Narex 3/16″ mortise chisel. For that size, I don’t have any of my own (yet).

[Edit: I didn’t notice at the time, but this is post #200.]

Workshop Move: French Cleats Installed

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There’s been very little time to get the shop in order since the move. Between the day job, getting the rest of the house looking less of a total wreck, and some mandatory snowboarding last weekend, the only thing I’d managed was to string up the lights. At this point, I have to thank the designers of the compact fluorescent lamp (CFL). I was able to string up five full-spectrum bulbs, each with the brightness equivalent of a 100-watt incandescent bulb, combining for just over 100 watts of consumption and very little heat. The task would have been horrible with anything else because I don’t have the space for a big fixture, and the power situation in the shop is not terribly ideal, anyway.

My first order of business was to get the saw till up, and I decided to use French cleats to accomplish this and other tool-storage tasks. There’s been a lot written about these cleats on other blogs and elsewhere, but most of them talk about making them with the dreaded tbls*w. I will admit that the machine makes this particular task easier, but I don’t use one, so it was off to the races with what I had at hand.

The plan was to use the cheap 3/4″ thick mystery softwood that I’ve managed to collect. I originally thought that I would cut the bevel for the cleats with the chamfer attachment for my Veritas low-angle block plane, but I quickly realized that it cut far too slowly and the attachment wasn’t wide enough for such a large task anyway.

So I grabbed my little rip panel saw to remove most of the waste:

Though awkward (because I couldn’t get a decent angle of attack), it didn’t take that long. Next, I used my jack plane with the deeply-cambered blade to zap and smooth off most of everything up to the lines, and finally, a jointer to go up to the lines. The nice thing about cleats is that you really don’t have to be that precise with the angle.

In retrospect, I should have probably used my drawknife to rough it out, but unfortunately, I would have had no idea where it would have been, anyway.

The first cleat turned out to be pretty painful to make for a couple of reasons. First, I hadn’t secured my benchtop onto its base yet, so the top insisted on sliding all over the place. Second, because I managed to tweak my wrist a little while snowboarding a week before (as I said, you gotta do what you gotta do), sawing was a little painful, as was shoving around those metal planes. The biggest problem was that I just didn’t have full wrist strength.

Before long, the first cleat was made, and it was time to put it into the wall. I’d bought some big 3″ wood screws with Torx heads for this purpose, and I leveled and pre-drilled everything, so putting the screws in was going to be a piece of cake, right?

Well, not exactly; even pre-drilled, driving those screws was a lot of effort and I couldn’t twist my wrist hard enough, nor did I want to. So I dug out my handy-dandy brace driver bit adapter, put a T20 Torx bit in, and promptly realized that I had no idea where any of my braces were. This was just a recurring theme–needing a tool and realizing that it was in one of those boxes around me.

It took a long time to find a brace, but when I did, you can imagine the grin on my face when I pumped those screws into the wall with that thing. And there it was, the first cleat was up (note the Millers Falls 8″ sweep brace with the Lion chuck that I used, lying on the bench):

After securing the benchtop to the base, I made another one that day, but not without discovering a bunch of resin around a knot in one of the boards. (That sure made it easy to saw, let me tell you.)

Taking it up again today, I put up a few more cleats and put up the saw till:

I was thrilled with this development, because my goal for the weekend was in fact to get the saw till up on the wall. That thing is my single-most important tool container. After taking this photo, I made a few more tool holders and put them up.

I even found my drawknife, so I put it up on a cleat to celebrate. Next, I’ll put the chisels up, provided that I can find them.

Tool Cabinet: Introduction; Moving

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My last post covered the weird joint I experimented with in a new project that I’ve been working on, a tool cabinet. During my last few projects, I’ve really gotten a feel for a set of tools that I use on a fairly regular basis but don’t have a real place for. These tools–marking gauges, measuring tools, some smaller planes, and the like–are always sort of hard to find because they’re lying about on a table next to the bench. So they’re hard to find, and they take up a lot of space. My saw till solved these problems for my saws, and my absurd chisel rack solved them for the chisels. I figured that a medium-sized cabinet would do the trick with these tools.

Going at probably the slowest possible pace for a woodworker, I finished the other three crazy joints in the carcase and test-fit the sides:

They basically fit (the lower right corner needs a little more adjustment), so now it’s time to think about what to do with the insides.

I already had the idea to put my Taiwanese planes inside. I grabbed about 3/4 of them and arranged them like this:

So, in all, they’d take about 1/4 of the space in the rear half of the cabinet. The front half will be sort of empty, because I plan to put on doors that are open most of the time, and these doors will have lighter tools attached (such as marking gauges and squares).

It’s all preliminary, but one idea that I’m going to carry over from my saw till is to have it reconfigurable. In other words, I’ll use screw inserts to hold the tool holders in place, so that if I decide that I don’t like some tools I’ve chosen for the cabinet, I’ll just replace them.

That’s all fine and good, but now I’ve got something else to do before finishing this: I’ve got to pack up the shop, because we’re moving. The next two weeks are going to be hectic. I’ve got more than half of my tools packed already, I believe.

There is, at least, some good news. The new place not only has space for a shop, but I’ll also be able to hang stuff on the walls. So my saw till will have a spot, as well as the chisel rack and this new cabinet (once complete). I’ll also probably be able to hang some eggbeaters and a few other things. Right now, my boring tools are pretty disorganized.

I also might build a new bench. However, that’s looking a little farther into the future.