One problem I’ve had with several projects in the past is that my bench dogs protrude from the bench just enough to get in the way when planing thinner panels (such as 1/4″ ones). I’ve gotten around this in the past with a number of kludges, but this time, I decided that I would do something about it before milling the nightstand panels. It seemed that it was possible to create a low-profile dog that would really grip well–one particular problem with planing panels is that they can slip off of dogs, so I wanted to avoid that.
I started by cutting off a length of 3/4″ hard maple dowel. For this kind of dog, a tough, hard wood is best. This particular stock was slightly more than 3/4″, so I had to thin it up a little with a spokeshave before anything else (the first use of my Taiwanese wooden spokeshave, yay!).
Next, I drilled a radial hole straight through the center with my trusty Millers Falls #2, then pounded a short length of 1/8″ dowel into that hole:
The 1/8″ dowel here is yellow-poplar, but it could be anything. It won’t be subject to very much force.
Then I did the following:
- Sliced off a piece at the top so that there would be a flat face for the work to abut against.
- Drilled a smaller radial hole perpendicular and intersecting the first hole (with my trusty Millers Falls #5, sigh, too many eggbeaters).
- Drove a brad through this hole from the back of the dog, just enough to jut out the front at the flat face just created.
- Hacksawed off the brad at the back of the dog, filed that smooth, then drove it into the back a little more with a nail punch.
- Sawed off the top of the dog to bring the top just above the smaller dowel.
That’s a mouthful, but this picture of the finished product should explain it all fairly well:
You can see that the idea is to push the panel being milled into the brad so that it won’t ride up.
I made two of these, and two without the flat face and brad. This latter type is mostly for auxiliary support when planing across the grain. Then I had to see if all of this effort was actually going to amount to something.
They work well. Here’s how they would look in use when planing straight along the grain (no vise required):
They really do keep the board in place, and you can see that they don’t obstruct anything–they’re just a little more than 1/8″ off the top of the bench when in a hole. A planing stop (with the same sort of brads, of course) could be useful for keeping the work from “jackknifing” when planing along the edge, but I found that repositioning is fast enough. A wagon vise would also be a great help here, but still unnecessary.
Armed with these new little doodads, I had just enough time today to make one nightstand panel from the board shown in the preceding image:
Sometimes, you just need to make a lot of shavings.